Various Equipment > Hydraulic Servicers


Disassembly and Assembly Benches

designed to provide . . .

Versatility
Hundreds of different sizes and types of cylinders can be serviced on each of the HCS Series Servicer Models.

One Man Operation
Tuxco's unique designs and built-in hydraulic power allow one man to service cylinders easily and without assistance. Set up is quick and easy with the provided mounting cones.

Built-In Power
Thousands of lb-ft (kg-m) of torque are available to remove rod guide retaining caps, plugs and cap bolts. Tons of hydraulic force are available to extract piston rods from cylinder barrels...And depending upon which of the HCS Series machines selected, there is up to 60,000 lb-ft (8298 kg-m) of torque to remove and replace piston retaining nuts.

Quick Return On Investment
There is an affordable Tuxco Cylinder Servicer for every repair facility. Whether the cylinder service department is large or small, cylinders will be repaired faster, better and more profitably.

Years Of Maintenance-Free Use
Tuxco's careful attention to design details and half century of manufacturing experience provide high quality equipment...proven in hundreds of successful installations throughout the world.

Easy Installation
There is a detailed, illustrated Installation and Operating Instruction Manual included with each machine.


with these unique features . . .

Centerline Mounting
Centerline mounting makes it possible to manually or hydraulically rotate the cylinder barrel either clockwise or counterclockwise around the stationary rod thus providing high torque to remove threaded caps, cap bolts and piston retaining nuts.

Built-In Universal Spanner Wrench
The Universal Spanner Wrench connects to all retaining cap slots or holes thus allowing barrel rotation to quickly remove the retainer. Chain wrenches and conventional spanner wrenches are not required.

T-Slot Securing System
Tuxco's T-slot design provides a safe and secure way of quickly mounting both ends of a hydraulic cylinder to the servicer. The T-slots hold a wide range of Tuxco mounting adapters, tools and accessories to make the toughest job easy.

Universal High Torque Wrench
This tool attaches quickly to all conventional hex and square piston retaining nuts from 2-1/2" to 4-1/2" (63.5 to 114 mm.) across the flats. It is built to withstand up to 25,000 lb-ft (3457 kg-m) of torque and eliminates the need for buying expensive high torque sockets. A wrench with a 4" to 6-1/2" capacity is also available.

Adjustable Support Stands
Both barrel and piston dual rod support stands provide micrometer-like vertical, horizontal and diagonal adjustment that helps eliminate seal damage on reassembly and assures repair integrity.

Easy To Read Torque Gauges
Large, liquid-filled gauge directly reads torque. It monitors and records disassembly torque, assuring that cylinders are reassembled to factory torque specifications.


Tuxco Has A Cylinder D & A Bench That Is Just Right For You

All Tuxco Corporation Hydraulic Cylinder Servicers share the features and benefits enumerated above. There are models available to meet the limited requirements of repair facilities that provide important, but only sporadic cylinder service and there are models available for those that repair hundreds of cylinders per month.

The following specifications are offered to assist in the selection of the proper equipment that will fully meet the buyers requirements.

HCS-2520 HYDRAULIC CYLINDER SERVICER

This model is essentially a manual machine that utilizes spring return hydraulic rams to provide high torque and high rod extraction force. It will service a wide range of cylinder sizes where speed is not a primary concern. It utilizes compressed air to provide hydraulic power and thus requires no electricity. This makes the Model-2520 ideal for some export markets or where volatile atmospheres are present. Will service all current CAT cylinders.

SPECIFICATIONS:

Maximum Cylinder Length - 26 ft. (7.93 m)
Maximum Cylinder Diameter - 22 ins. (559 mm)
Maximum Available Torque - 25,000 lb-ft. (3458 kg-m)
Maximum Rod Extraction Force - 10 Tons
Rod Extraction Speed - 1 ft./min. (305 mm/min)
Air Powered Hydraulic Pump Requires - 20 CFM @100 PSI

HCS-30 HYDRAULIC CYLINDER SERVICER

This model utilizes a 5 HP Hydraulic Power Supply to operate its hydraulic torquer, rod extracting cylinder and hydraulic high torque nut runner to provide maximum productivity for the busy repair facility.

SPECIFICATIONS:

Maximum Cylinder Length - 19 ft. (5.79m)
Maximum Cylinder Diameter - 12 ins. (305 mm)
Maximum Available Torque - 30,000 lb-ft. (4150 kg-m)
Maximum Rod Extraction Force - 7 Tons
Rod Extraction Speed - 4 ft. in 20 secs. (1219 mm/20 secs)
7 RPM Hydraulic Nut Runner Produces 4000 lb-ft. Torque (553 kg-m)
Electric Pump - All Voltage, 50/60 Hz - 3 Phase, 5 HP
Push Button Pendant Control

ALSO AVAILABLE CERTIFIED CE
"CONFORMITE EUROPEENE"
ORDER AS - HCS-30-CE

HCS-40 HYDRAULIC CYLINDER SERVICER

This model is essentially the same as the HCS-30, has identical features, but will handle longer cylinders of greater diameter and provide 33% more torque. Will service all current CAT cylinders.

SPECIFICATIONS:

Maximum Cylinder Length - 26 ft. (7.93 m)
Maximum Cylinder Diameter - 22 ins. (559 mm)
Maximum Available Torque - 40,000 lb.ft. (553 kg-m)
Maximum Rod Extraction Force - 7 Tons
Rod Extraction Speed - 4 ft./20 secs. (1219 mm/20 secs)
7 RPM Hydraulic Nut Runner Produces 4000 lb-ft. Torque (553 kg-m)
Electric Pump - All Voltage, 50/60 Hz - 3 Phase, 5 HP
Push Button Pendant Control

AVAILABLE CERTIFIED CE
"CONFORMITE EUROPEENE"
ORDER AS - HCS-40-CE

HCS-60 HYDRAULIC CYLINDER SERVICER

This model, shown at the beginning of this section, is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts, the other for removing highly torqued piston retaining nuts. A high torque hydraulic nut runner is also provided. Set up functions are hydraulically assisted. Will service all current CAT cylinders.

SPECIFICATIONS:

Maximum Cylinder Length - 24 ft. (7.93 m)
Maximum Cylinder Diameter - 24 ins. (609 mm)
Maximum Available Torque - 60,000 lb.ft. (8300 kg-m)
Maximum Cap Torque - 25,000 ld-ft. (3458 kg-m)
Maximum Rod Extraction Force - 6 Tons
Rod Extraction Speed - 4 ft./16 secs. (1219 mm/16 secs)
7 RPM Hydraulic Nut Runner Produces 4000 lb-ft. Torque (553 kg-m)
Electric Pump - All Voltage, 50/60 Hz - 3 Phase, 7 1/2 HP
Push Button Pendant Control

AVAILABLE CERTIFIED CE
"CONFORMITE EUROPEENE"
ORDER AS - HCS-60-CE

HCS-60-L HYDRAULIC CYLINDER SERVICER

This model is essentially the same as the HCS-60, has identical features, but will handle longer cylinders. Will service all current CAT cylinders.

SPECIFICATIONS:

Maximum Cylinder Length - 34 ft. (10.32m)
Maximum Cylinder Diameter - 24 ins. (609 mm)
Maximum Available Torque - 60,000 lb.-ft. (8300 kg-m)
Maximum Cap Torque - 25,000 lb.-ft. (3458 kg-m)
Maximum Rod Extraction Force - 6 Tons
Rod Extraction Speed - 8 ft./min. (2438 mm/min)
7 RPM Hydraulic Nut Runner Produces 4000 lb-ft. Torque (553 kg-m)
Electric Pump - All Voltage, 50/60 Hz - 3 Phase, 7-1/2 HP
Push Button Pendant Control

AVAILABLE CERTIFIED CE
"CONFORMITE EUROPEENE"
ORDER AS - HCS-60-LCE

sales@tricoprusa.com Tricorp USA | P.O. Box 2779 | Palm Beach, FL 33480 USA
phone:561-804-9909 | fax:561-804-9042 | email: sales@tricorpusa.com
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